Gasonics L3510 /L3500 Boot Up and Wafer Process.

Before and after repair we process wafers with a variety of recipies like this one. This is a reference point for a working tool used for communicing symptoms and troubleshooting problems.

This process is used to test electronic control boards in L3510 etcher/asher.

PCB’s that apply but not limited to are:

15451-010, PCB-EOP/Pressure Control IPC SPA

Branson/IPC,

16495-01-REV.7.4 , I/O interface ,16495-01E

16498-01, Display Driver,

16495-01B, 16495-01

90-2590, 89-2572,

Another Sample of Failed Semiconductor Fab Electonics and Happy Endings


GetSparesCESP-002
DNS
maintenance panel with SCN5
80B
DNS
Photolithograpy
05/02/2019Repaired/shipped
GetSparesTESP-002A2
DNS
maintenance panel with SCN5
80B
DNS
Photolithograpy
05/02/2019Custom solution/shipped
GetSparesPCS4900/DELL
Therma-Wave
Single board computer
Opti-probe 2600-2690 3260-3290
Thermawave/KLA
Inspection
05/02/2019Repaired/shipped
GetSparesCESB-1011
DNS
Spin control board. Station Controller DNS
80A
DNS
Photolithograpy
04/17/2019Repaired/shipped
GetSpares90-2590 16495-01B 16495-01
Gasonics
Branson/IPC, I/O interface
L3510
Novellus/Gasonics
RIE/Plasma
04/12/2019Repaired/shipped
GetSpares90-2590 16495-01B 16495-01
Gasonics
Branson/IPC, I/O interface
L3510
Novellus/Gasonics
RIE/Plasma
04/12/2019Custom solution/shipped
GetSparesEESA-001A1 AU6356N20 EESA-001 2-39-53462
DNS
servo amp
80B
DNS
Photolithograpy
04/11/2019Repaired/shipped
GetSparesEESA-001A1 AU6356N20 EESA-001 2-39-53462
DNS
servo amp
80B
DNS
Photolithograpy
04/11/2019Custom solution/shipped
GetSparesEESA-001A1 AU6356N20 EESA-001 2-39-53462
DNS
servo amp
80B
DNS
Photolithograpy
04/01/2019Repaired/shipped
GetSparesCESP-0002 2-VC-42102
DNS
maintenance panel with SCN5
80B
DNS
Photolithograpy
03/28/2019Repaired/shipped
GetSparesCESP-0002 2-VC-42102
DNS
maintenance panel with SCN5
80B
DNS
Photolithograpy
03/28/2019Custom solution/shipped
GetSpares36-0201 54-0219
Prometrix
H2 Interface PCB for UV1050/UV1250
UV1050
Tencor/KLA
Inspection
12/14/2018Repaired/shipped
GetSpares36-0294
Prometrix
Turret Servo Driver 54-0294
UV1250-UV1280
Tencor/KLA
Inspection
12/12/2018Repaired/shipped
GetSpares36-0287 54-0287 RevAB
Prometrix
PCB Stage Driver F2 Rev. F
UV1250-UV1280
Tencor/KLA
Inspection
12/12/2018Custom solution/shipped
GetSpares36-0287 54-0287 RevAB
Prometrix
PCB Stage Driver F2 Rev. F
UV1250-UV1280
Tencor/KLA
Inspection
12/12/2018Repaired/shipped
GetSpares36-0294
Prometrix
Turret Servo Driver 54-0294
UV1250-UV1280
Tencor/KLA
Inspection
12/12/2018Repaired/shipped
GetSparesVLT 2800
DanFoss
drive water pump in chillers
ASML chiller
Neslab
Chiller
10/05/2018Repaired/shipped
GetSparesEST0220C05WNXE1
SMC
Smart Terminal
INR-497-001B
SMC
Water Chiller
09/10/2018Repaired/shipped
GetSparesPS500 2-39-55593
DNS
Battery backed power supply
80B
DNS
Photolithograpy
07/15/2018Repaired/shipped
GetSparesEEBH-0011X1
DNS
heater control bake unit
80B
DNS
Photolithograpy
06/28/2018Repaired/shipped
GetSpares780-14091-000
KLA
CD Sem Column Aligner
8100 8100XP 8100XPR 8250 8300 8450
KLA
SEM
06/05/2018Custom solution/shipped
GetSparesVLT 2800
DanFoss
drive water pump in chillers
ASML chiller
Neslab
Chiller
05/23/2018Custom solution/shipped
GetSpares36-0004 (Alternate 54-0005 or 54-0389)
Prometrix
Current Source PCB
RS55
Prometrix/KLA
Wafer Resistivity
02/04/2016Repaired/shipped

Novellus/GaSonics PEP-3510 Cluster Misc , 95-3155, 95-0538

This is a story of two Cluster Misc Controller from a Novellus / Gasonics PEP 3510.  There are other Cluster-Misc boxes, but the ones we see frequently from

GetSpares

are the 95-3155 and the 95-0538.  They are identical and work exactly the same…WRONG!!  Check your PEP-3510 to make sure which one you have.  The 95-3155 has a J6 connector called AC Power/PWR Detect.  The 95-0538 does not.  These two boxes are almost identical except if used in place of each other, there can be status errors reported in the tool and it can cause wafers to halt or not run at all.

Check J6 connector on your Cluster Misc Controller

Common error codes due to failure for these boxes are:

“Door won’t close in a reasonable amount of time”
“CC-0520 Cluster Misc-Invalid status data in Left Cooler”
“CC-0810 Cluster Misc-Invalid status data in Right Cassette”
“CC-0710 Cluster Misc-Invalid status data in Left Cassette”
“CC-0620 Cluster Misc-Invalid status data in Right Cooler”
“CC-0616 Cluster Misc-Service error in Right Cooler”

As always, if you think your PEP 3510 or any other Semiconductor tool needs parts, contact

GetSpares

GaSonics L3510 EOP Pressure Controller 903-1598

PCB 903-1598 controlls the gas pressure valves for GaSonics L3510 chamber during the End Of Process (EOP).  This board is known to fail, causing deficient to zero throttle valve control during EOP.  If you’re experiencing these or similar symptoms, contact GetSpares.com for replacement/repair solutions.  GetSpares maintains fully operational L3510 tools, which means fully operational test environments for all relevant parts.  Rest assured that the part you receive from GetSpares will be fully functional.

GaSonics L3510 EOP Pressure Controller 903-1598 PCB

GaSonics L3510 EOP Pressure Controller 903-1598 PCB

IO Boards 90-2590 and 16495 for GaSonics L3510 Plasma Ashing System

GetSpares.com has good parts for sale in a fully operational GaSonics L3510 Plasma Ashing System.

These are the part numbers for the Electronic IO Modules:

90-2590

16495

Head to GetSpares.com to order the parts you need.

IO Board 90-2590 for GaSonics L3510

IO Board 90-2590 for GaSonics L3510

GaSonics L3510

GaSonics L3510

 

Novellus/GaSonics PEP3510 Process Mini Controllers: 95-3798, 95-3157, 95-0541, 95-0547, 95-3154, 95-0537, 95-2977

The GaSonics PEP3510 ashing and etching system offers two parallel process chambers, each governed by a set of three electronic modules referred to as mini-controllers.  The relevant part numbers for each mini-controller are listed below: 

Miscellaneous: 95-3978, 95-3157, 95-0541
Microwave: 95-0547, 95-3154
Gas Box: 95-0537, 95-2977

Failure of these mini-controllers is frequent and can result in an array of malfunctions including loss of communication, loss of door/lamp/wafer pin control, invalid status errors, and over-reading power output of the microwave.

GetSpares.com has these mini-controllers currently installed in a fully functional PEP3510.  They are ready to be pulled and shipped to you today.  Head to GetSpares.com for your parts needs!

Process Mini Controllers - rear

Process Mini Controllers – front

Process Mini Controllers - rear

Process Mini Controllers – rear

 

 

 

 

 

 

Novellus GaSonics PEP3510

Novellus GaSonics PEP3510

Novellus GaSonics PEP3510

Novellus GaSonics PEP3510